Switzerland The ABB PFCL201C10KN is a Pressductor® pillow block load cell designed for vertical force and strip tension measurement in industrial processing lines. Ordering code 3BSE027070R10, this 10kN sensor is part of ABB’s PFCL 201 series and remains in active production with stock available for immediate shipment through authorized distribution channels.
Machined from a single piece of high-strength stainless steel with fully potted internal components, this tension sensor delivers exceptional resistance to overloads, shock, vibration, dust, moisture, and corrosive agents. The standard construction offers IP67 environmental protection, while mill-duty versions are available for exceptionally hostile applications such as galvanizing or pickling lines.
Unlike conventional strain gauge sensors, the PFCL201C10KN operates on ABB’s patented Pressductor® magnetoelastic measurement principle. This non-contact technology eliminates issues associated with adhesive aging and mechanical wear, providing virtually unlimited fatigue life and superior zero-point stability over decades of continuous operation.
✅ In Stock Notice – This product is currently available for immediate shipment. Contact our sales team for pricing and delivery confirmation.
| Parameter | Specification |
|---|---|
| Model | PFCL201C-10KN / PFCL201C10KN |
| Ordering Code | 3BSE027070R10 |
| Brand | ABB |
| Product Type | Pillow block vertical force / tension load cell |
| Measurement Principle | Pressductor® (magnetoelastic) |
| Nominal Load (Rated Capacity) | 10 kN (≈ 1.02 metric tons / 2,250 lbs) |
| Measurement Range | 0 – 10 kN |
| Accuracy Class | ±0.25% – ±0.5% FS |
| Sensitivity | 2 mV/V |
| Deflection at Nominal Load | 0.02 mm |
| Spring Constant | 500 kN/mm |
| Extended Load (with accuracy) | 15.0 kN (150% FS) |
| Max Permitted Load | 100 kN (10× nominal load) – no permanent damage |
| Permitted Transverse Force | 5.0 kN (h=300 mm) |
| Response Time | <10 ms |
| Output Signal | Standard: 4–20 mA / 0–10 V analog; Optional: Profibus-DP, EtherCAT, Modbus TCP, CANopen |
| Supply Voltage | 24 V DC ±20% |
| Power Consumption | ≤15 W |
| EMC Compliance | IEC 61000-4 |
| Material | High-strength stainless steel (single-piece machined) |
| Housing Protection | IP67 (standard); IP66/67 for acid-resistant versions |
| Operating Temperature | –40°C to +85°C |
| Storage Temperature | –40°C to +85°C |
| Relative Humidity | 5% – 95% RH (non-condensing) |
| Zero Point Drift | ±0.02% FS / month |
| Temperature Coefficient (Zero) | 0.015% / °C |
| Temperature Coefficient (Sensitivity) | 0.015% / °C |
| External Dimensions | Ø50 mm × 67 mm |
| Weight | Approx. 0.5 kg |
| Connection Type | Cylindrical plug connector (C variant) |
| Service Life | >5 million cycles |
| Certifications | CE, RoHS, China RoHS |
| Status | Active / In production |
Specifications compiled from ABB product documentation and verified technical sources.
ABB’s patented Pressductor® Technology, developed and refined over decades, forms the foundation of this tension sensor. Rather than relying on elastic deformation like traditional strain-gauge designs, the PFCL201C10KN uses changes in magnetic field properties to generate a high-power, low-impedance AC signal that is remarkably resistant to electrical interference, earth faults, and environmental noise. Because measurement does not depend on physical movement or material deformation, the load cell achieves virtually infinite fatigue life while maintaining calibration integrity even after repeated overload events.
The PFCL201C10KN offers extraordinary overload capacity — up to 1,000% of nominal load in the measurement direction without permanent damage or calibration shift. This feature eliminates the need for external mechanical overload stops and dramatically reduces maintenance costs and downtime associated with accidental overtension events, such as strip breaks or emergency stops in rolling mills and processing lines.
Engineered for harsh industrial environments, the sensor features a one-piece stainless steel housing with fully potted internal components. Standard models provide IP67 protection against dust ingress and immersion in water. For exceptionally corrosive environments such as galvanizing and pickling lines, acid-resistant versions offer IP66/67 protection, ensuring reliable operation even under exposure to chemical sprays, high humidity, and abrasive dust.
With a certified operating range of –40°C to +85°C, the PFCL201C10KN performs reliably in both freezing outdoor installations and high-temperature mill environments. Built-in multi-point temperature compensation limits zero drift to ±0.02% FS/°C and sensitivity drift to 0.015%/°C, ensuring stable measurement accuracy regardless of ambient temperature fluctuations.
The sensor deflects only 0.02 mm at full 10 kN load, producing a spring constant of 500 kN/mm. This exceptional stiffness preserves the mechanical rigidity of the roll assembly, preventing unwanted vibration or chatter that could compromise product quality in high-speed web lines.
The PFCL201C10KN integrates directly with ABB’s PFEA series tension electronics (PFEA111, PFEA112, PFEA113) as well as ABB AC 800M and 800xA DCS systems. It also supports third-party PLCs from Siemens, Schneider Electric, and other major automation vendors. The “C” designation indicates a cylindrical plug connector for simplified installation, while optional configurations include tight cable glands or fixed connection cables with protective hosing for mill-duty applications.
The sensor measures forces in both tension and compression directions, allowing a single device to monitor both web tension and roll weight without requiring separate sensors or complex mechanical arrangements. This bidirectional capability reduces component inventory and simplifies system design.
The magnetoelastic measurement principle delivers exceptional long-term stability with negligible calibration requirements over years of continuous operation. Zero point drift is specified at ±0.02% FS per month, and independent field reports confirm that PFCL series sensors maintain calibration integrity far longer than conventional strain-gauge alternatives, particularly under shock loads and rolling mill vibration.
The PFCL201C10KN is installed under the roll bearings, where it measures forces perpendicular to the mounting surface. When a strip (metal, paper, film, or textile) passes over the measuring roll at a known wrap angle, the material tension generates a vertical force component. The load cell measures this vertical component, and with the known wrap angle and internal electronic compensation for the weight of the guide roll and bearings, the system calculates precise material tension proportional to the load cell output signal.
The reactive force from the strip, which is directly proportional to the strip tension, is transferred to the load cells via the roll and bearings. The load cells are connected to a control unit (such as ABB PFEA111 or PFEA113) through a junction box. The control unit converts the load cell signals to DC voltages proportional to the reaction force, enabling closed-loop tension control with millisecond response times.
The PFCL201C10KN is typically installed in pairs — one under each bearing housing of the measuring roll — to capture the vertical force component that directly correlates to material tension. When combined with known strip wrap angle, the system calculates precise web tension for closed-loop control via ABB PFEA series tension electronics.
| Model | Description |
|---|---|
| ABB PFEA111 | Compact DIN-rail mounted unit for single load cell (or pair) tension processing |
| ABB PFEA112 | Microprocessor-based controller with advanced signal conditioning |
| ABB PFEA113 | Wall-mounted unit supporting up to 4 load cells with configurable analog outputs |
ABB AC 800M DCS
ABB 800xA DCS
Siemens PLC (via analog or digital interface)
Schneider Electric PLC
Other third-party automation platforms
Standard analog: 4–20 mA / 0–10 V
Optional digital: Profibus-DP, EtherCAT, Modbus TCP, CANopen
These electronics provide stable excitation, signal amplification, and conditioned analog outputs for seamless integration with PLCs, drives, and SCADA systems.
The mounting base and the surface under the bearing housing must be flat to within 0.05 mm.
Do not use shims directly above or below the load cell.
Ensure the force direction arrow is aligned with the resultant force of the web tension.
Use a calibrated torque wrench to tighten mounting bolts according to specifications.
Verify that measuring rolls are dynamically balanced and load cells at both ends are at equal height.
The foundation for the load cell must be made as stable as possible — a resilient stand lowers the critical frequency of the measuring roll and bearing arrangement.
The PFCL 201 series offers three connection configurations:
| Variant | Connection Type |
|---|---|
| PFCL 201C | Cylindrical plug connector for pluggable connection cable |
| PFCL 201CE | Fixed connection cable with protective hose (mill-duty) |
| PFCL 201CD | Acid-proof cable gland with fixed PTFE-insulated connection cable |
Use shielded cables for all signal connections to maintain EMC compliance.
Connect shielding at both ends as specified in the installation instructions.
Route all high-current cables separately with adequate cross-section per EN 60204.
A 24 V DC ±20% power supply is required with ≤15 W power consumption.
Visually inspect sensor and cable for physical damage during scheduled maintenance.
Re-calibrate per manufacturer recommendations (typically every 12–24 months depending on application severity).
The Pressductor design generally requires less frequent calibration than conventional strain-gauge sensors.
The ABB PFCL201C10KN serves as the core sensing element in precision tension control systems across diverse industries:
Cold rolling mills and hot rolling mills – Strip tension measurement during reduction passes
Galvanizing, pickling, and annealing lines – Process line tension control
Steel strip and aluminum strip – Uniform tension across full coil length
Longitudinal slitting and coating lines – Consistent tension for quality surface finish
Tension leveling systems – Flatness control through precise tension management
Accurate strip tension measurement prevents material tensile deformation, reduces breakage incidents, and ensures uniform product thickness and surface quality across the entire coil length.
Paper machine wet-end felt and wire tension measurement
Calenders, coaters, and winders
Paper roll tension control on production lines
Tissue converting and finishing operations
Precise paper web tension monitoring prevents web breaks, reduces waste, and ensures consistent paper quality from the forming section through to the reel.
Plastic film production lines
Foil and laminating processes
Textile and non-woven fabric handling
Packaging material converting
Printing and coating lines – registration accuracy and wrinkle prevention
The PFCL201C10KN delivers the repeatable, drift-free measurement essential for maintaining tension uniformity across lightweight, stretch-sensitive materials such as films, foils, and textiles.
Industrial weighing platforms
Process control and force monitoring
Material testing machines
Batching and filling systems
Crane and hoist overload protection
The sensor’s bidirectional capability and high overload tolerance make it suitable for general force measurement applications where both tension and compression forces must be monitored by a single device.
| Item | Details |
|---|---|
| Product Name | ABB PFCL201C10KN Tension Sensor |
| Ordering Code | 3BSE027070R10 |
| Nominal Load | 10 kN |
| Variant | PFCL201C (standard, cylindrical plug connector) |
| Status | Active — in production |
| Stock Status | ✅ In Stock — available for immediate shipment |
| Country of Origin | Sweden (ABB Västerås) |
| Description | Ordering Code |
|---|---|
| PFCL201C-10KN (standard C variant) | 3BSE027070R10 |
| PFCL201CD-10KN (acid-proof cable gland, PTFE cable) | 3BSE029774R10 |
The PFCL 201 series is available in four measurement ranges, all variants sharing the same external dimensions:
| Nominal Load | Ordering Code (C variant) |
|---|---|
| 5 kN | 3BSE027069R? |
| 10 kN | 3BSE027070R10 |
| 20 kN | 3BSE027071R? |
| 50 kN | Contact for details |
For customers seeking alternatives to the PFCL201C10KN, Digi-Key’s component cross-reference tool can be used to find parametrically similar parts by entering the complete manufacturer part number into the search field.
✅ Current Stock Status: In Stock
✅ Warranty: 1 year standard manufacturer warranty
✅ Lead Time: Typically 2–3 working days for dispatch
✅ Shipping Methods: DHL, UPS, FedEx, EMS
✅ Packaging: Original new packaging with anti-static protection
Availability is subject to change without prior notice. Please contact our sales team to confirm current stock levels and obtain a quotation.
The following documentation is available for the PFCL201C series:
User Manual: ABB PFCL 201 User Manual (3BSE023881R0101 en Rev H/I) — describes PFCL201C/201CE/201CD load cells in the Pressguide® Strip Tension Measuring System, providing guidance for installation, commissioning, preventive maintenance, and fault tracing.
Technical Data Sheet: PFCL201 series datasheet available from ABB’s global product library
Calibration services available (same-day calibration offered)
OEM spare parts and replacement components
Installation kits including adapter plates and mounting hardware
Technical support from ABB’s global channel partner network
For sales inquiries, technical support, pricing, or to place an order:
Sales Inquiry: sales5@xrjdcs.com
Phone:+8618250705533
Stock Verification: Please contact our sales team to verify current stock levels and obtain a formal quotation
Global Availability: Stocked by authorized ABB channel partners worldwide
Region: Ships to all major industrial markets including USA, Europe, Middle East, Asia-Pacific
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